Remove the support material in orange. They should break away with ease. |
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Next drill out the 2 Flanged M2 Heatset Inserts with a 5/64 inch drill bit . Then use the #2 center drill bit to chamfer the top of one and the bottom of the other. ⚠⚠ Make sure you thuroghly clean the inserts of brass when done! ⚠⚠ |
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Insert the Flanged M2 heatset with the top chamfer into the extruder_adapter_bottom.stl with the flang surface flush with the printed surface. |
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Insert the Flanged M2 heatset with the bottom chamfer into the extruder_adapter_top_(your_choice_here).stl with the flang surface flush with the printed surface. |
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Next insert the 3 M2x3.5x4 Heatsets into the 3 holes in the extruder_adapter_top_(your_choice_here).stl . |
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Screw the extruder_adapter_top_(your_choice_here).stl and extruder_adapter_bottom.stl together with M2x8 SHCS ⚠Do not over tighten!⚠ |
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Clean the inside of the filament path with a 5/64 inch drill bit it may have some ooze from istalling the Heatset inserts. |
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Place the 5.5mm Ball Bearing in the hole on top of the extruder adapter. |
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Put the Omron D2F (with no lever) into slot with clicker behind the Ball Bearing, secure with M2x10 Self Tapping Screws . |
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Insert one M2.5x3.5x4 Heatset into the hotend mount (rest of hotend heatsets are not explained refer to Xol 2 Docs). |
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Install extruder adapter onto the HE Mount of your choice and install on your carriage of choice. (Tap option shown in picture) |
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Select the Blades of your choice #4 (Yellow) or OLFA KB4-F/5 (Green). |
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Use the Blade Jig that coresponds with your blade of choice #4 / OLFA and clamp the blade in it with the blade sticking in. Final length should be ~20mm. |
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Use the blade_install_tool.stl to install the blade. ⚠⚠ Take extra precaution as the blades do not care and will go through your skin with no remorse and then the red sauce comes out! ⚠⚠ |
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Insure that the blade is squared up with the [b]_blade_holder_(your_choice_here).stl . The hole on top is big enough for an M3 Grub Screw or you can glue the blade in. |
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Slide the Blade Holder into the Extruder adapter carefully aligning the blade into the slot. |
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Install the Spring into the slot on the [a]_cutter_arm.stl . |
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Slide the cutter arm into the slot on the Hotend Frame partially Do not kink the spring. |
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Use a small slim screwdriver of sorts to persuade the spring into the recess in the extruder mount while sliding the arm into its final position. |
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Install the 2 M2.5x15 SHCS into the frame and blade holder to finish up the cutter install. |
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If using XolPAP Install the M2.5x15 SHCS on the back side of the arm shown here. (Thanks to scheini79 for the suggestion!) |
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After all this the rest of the Xol Toolhead will go together the same as the standard one. |
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