InventoryPlanningPrefSupplier.php

<?php
function standard_deviation($Data){
	$Total = 0;
	$Counter = 0;
	foreach ($Data as $Element){
			$Total += $Element;
			$Counter++;
	}
	$Average = $Total/$Counter;
	
	$TotalDifferenceSquared =0;
	foreach ($Data as $Element){
			$TotalDifferenceSquared += (($Element-$Average) * ($Element-$Average));
	}
	Return sqrt($TotalDifferenceSquared/$Counter);
}

function NewPageHeader () {
	global $PageNumber,
			$pdf, 
			$YPos,
			$Page_Height,
			$Page_Width,
			$Top_Margin,
			$FontSize,
			$Left_Margin,
			$Right_Margin,
			$SupplierName,
			$line_height;
	
	/*PDF page header for inventory planning report */

	if ($PageNumber>1){
		$pdf->newPage();
	}

	$FontSize=10;
	$YPos= $Page_Height-$Top_Margin;

	$LeftOvers = $pdf->addTextWrap($Left_Margin,$YPos,300,$FontSize,$_SESSION['CompanyRecord']['coyname']);

	$YPos -=$line_height;

	$FontSize=10;

	$ReportTitle = _('Preferred Supplier Inventory Plan') . ' ' . $SupplerName;


	if ($_POST['Location']=='All'){

		$LeftOvers = $pdf->addTextWrap($Left_Margin, $YPos,450,$FontSize, $ReportTitle . ' ' . _('for all stock locations'));

	} else {

		$LeftOvers = $pdf->addTextWrap($Left_Margin, $YPos,450,$FontSize, $ReportTitle . ' ' . _('for stock at') . ' ' . $_POST['Location']);

	}

	$FontSize=8;
	$LeftOvers = $pdf->addTextWrap($Page_Width-$Right_Margin-120,$YPos,120,$FontSize,_('Printed') . ': ' . Date($_SESSION['DefaultDateFormat']) . '   ' . _('Page') . ' ' . $PageNumber);

	$YPos -=(2*$line_height);

	/*Draw a rectangle to put the headings in     */

	$pdf->line($Left_Margin, $YPos+$line_height,$Page_Width-$Right_Margin, $YPos+$line_height);
	$pdf->line($Left_Margin, $YPos+$line_height,$Left_Margin, $YPos- $line_height);
	$pdf->line($Left_Margin, $YPos- $line_height,$Page_Width-$Right_Margin, $YPos- $line_height);
	$pdf->line($Page_Width-$Right_Margin, $YPos+$line_height,$Page_Width-$Right_Margin, $YPos- $line_height);

	/*set up the headings */
	$XPos = $Left_Margin+1;

	$LeftOvers = $pdf->addTextWrap($XPos,$YPos,180,$FontSize,_('Item'),'centre');

	$LeftOvers = $pdf->addTextWrap(270,$YPos,50,$FontSize, _('Avg Qty'),'centre');
	$LeftOvers = $pdf->addTextWrap(270,$YPos-10,50,$FontSize, _('4 mths'),'centre');

	$LeftOvers = $pdf->addTextWrap(327,$YPos,50,$FontSize, _('Max Mnth'),'centre');
	$LeftOvers = $pdf->addTextWrap(327,$YPos-10,50,$FontSize, _('Quantity'),'centre');

	$LeftOvers = $pdf->addTextWrap(378,$YPos,50,$FontSize, _('Standard'),'centre');
	$LeftOvers = $pdf->addTextWrap(378,$YPos-10,50,$FontSize, _('Deviation'),'centre');


	$LeftOvers = $pdf->addTextWrap(429,$YPos,50,$FontSize, _('Lead Time'),'centre');
	$LeftOvers = $pdf->addTextWrap(429,$YPos-10,50,$FontSize, _('in months'),'centre');

	$LeftOvers = $pdf->addTextWrap(475,$YPos,60,$FontSize, _('Qty Required'),'centre');
	$LeftOvers = $pdf->addTextWrap(475,$YPos-10,60,$FontSize, _('in Supply Chain'),'centre');

	$LeftOvers = $pdf->addTextWrap(617,$YPos,40,$FontSize,_('QOH'),'centre');
	$LeftOvers = $pdf->addTextWrap(648,$YPos,40,$FontSize,_('Cust Ords'),'centre');
	$LeftOvers = $pdf->addTextWrap(694,$YPos,40,$FontSize,_('Splr Ords'),'centre');
	$LeftOvers = $pdf->addTextWrap(735,$YPos,40,$FontSize,_('Sugg Ord'),'centre');

	$YPos =$YPos - (2*$line_height);
	$FontSize=8;
}


$PageSecurity = 2;
include('includes/session.inc');

if (isset($_POST['PrintPDF'])){

    include ('includes/class.pdf.php');

	/* A4_Landscape */

	$Page_Width=842;
	$Page_Height=595;
	$Top_Margin=20;
	$Bottom_Margin=20;
	$Left_Margin=25;
	$Right_Margin=22;

	$PageSize = array(0,0,$Page_Width,$Page_Height);
	$pdf = & new Cpdf($PageSize);

	$PageNumber = 0;

	$pdf->selectFont('./fonts/Helvetica.afm');

/* Standard PDF file creation header stuff */

	$pdf->addinfo('Author','webERP ' . $Version);
	$pdf->addinfo('Creator','webERP http://www.weberp.org');
	$pdf->addinfo('Title',_('Inventory Planning Based On Lead Time Of Preferred Supplier') . ' ' . Date($_SESSION['DefaultDateFormat']));

	$line_height=12;

	$pdf->addinfo('Subject',_('Inventory Planning Based On Lead Time Of Perferred Supplier'));

	$PageNumber=1;
	$line_height=12;

      /*Now figure out the inventory data to report for the category range under review
      need QOH, QOO, QDem, Sales Mth -1, Sales Mth -2, Sales Mth -3, Sales Mth -4*/
    		  
	if ($_POST['Location']=='All'){
					
			$SQL = "SELECT stockmaster.description,
						stockmaster.eoq,
						locstock.stockid,
						purchdata.supplierno,
						suppliers.suppname,
						purchdata.leadtime/30 AS monthsleadtime,
						SUM(locstock.quantity) AS qoh
					FROM locstock,
						stockmaster,
						purchdata,
						suppliers
					WHERE locstock.stockid=stockmaster.stockid
					AND purchdata.supplierno=suppliers.supplierid
					AND (stockmaster.mbflag='B' OR stockmaster.mbflag='M')
					AND purchdata.stockid=stockmaster.stockid
					AND purchdata.preferred=1
					GROUP BY 
						purchdata.supplierno,
						stockmaster.description,
						stockmaster.eoq,
						locstock.stockid
					ORDER BY purchdata.supplierno,
						stockmaster.stockid";	
		
	} else {
		
			$SQL = "SELECT 
						stockmaster.description,
						stockmaster.eoq,
						purchdata.supplierno,
						suppliers.suppname,
						locstock.stockid,
						purchdata.leadtime/30 AS monthsleadtime,
						locstock.quantity AS qoh
					FROM locstock,
						stockmaster,
						purchdata,
						suppliers
					WHERE locstock.stockid=stockmaster.stockid
					AND purchdata.supplierno=suppliers.supplierid
					AND (stockmaster.mbflag='B' OR stockmaster.mbflag='M')
					AND purchdata.stockid=stockmaster.stockid
					AND locstock.loccode = '" . $_POST['Location'] . "'
					AND purchdata.preferred=1
					ORDER BY purchdata.supplierno,
					stockmaster.stockid";	
		

	}
	$InventoryResult = DB_query($SQL,$db,'','',false,false);

	if (DB_error_no($db) !=0) {
	  $title = _('Inventory Planning') . ' - ' . _('Problem Report') . '....';
	  include('includes/header.inc');
	   prnMsg(_('The inventory quantities could not be retrieved by the SQL because') . ' - ' . DB_error_msg($db),'error');
	   echo "<br><a href='" .$rootpath .'/index.php?' . SID . "'>" . _('Back to the menu') . '</A>';
	   if ($debug==1){
	      echo "<br>$SQL";
	   }
	   include('includes/footer.inc');
	   exit;
	}
	
	NewPageHeader();

	$SupplierID = '';

	$CurrentPeriod = GetPeriod(Date($_SESSION['DefaultDateFormat']),$db);
	$Period_1 = $CurrentPeriod -1;
	$Period_2 = $CurrentPeriod -2;
	$Period_3 = $CurrentPeriod -3;
	$Period_4 = $CurrentPeriod -4;

	While ($InventoryPlan = DB_fetch_array($InventoryResult,$db)){

		if ($SupplierID!=$InventoryPlan['supplierno']){
			$FontSize=10;
			if ($SupplierID!=''){ /*Then it's NOT the first time round */
				/*draw a line under the supplier*/
				$YPos -=$line_height;
		   		$pdf->line($Left_Margin, $YPos,$Page_Width-$Right_Margin, $YPos);
				$YPos -=(2*$line_height);
			}
			$LeftOvers = $pdf->addTextWrap($Left_Margin, $YPos, 260-$Left_Margin,$FontSize,$InventoryPlan['supplierno'] . ' - ' . $InventoryPlan['suppname'],'left');
			$SupplierID = $InventoryPlan['supplierno'];
			$FontSize=8;
		}

		$YPos -=$line_height;


		if ($_POST['Location']=='All'){
   		   $SQL = "SELECT SUM(CASE WHEN (prd>=' . $Period_1 . ' OR 
									prd<=' . $Period_4 . ') THEN -qty ELSE 0 END) AS 4mthtotal,
						SUM(CASE WHEN prd=" . $Period_1 . " THEN -qty ELSE 0 END) AS prd1,
						SUM(CASE WHEN prd=" . $Period_2 . " THEN -qty ELSE 0 END) AS prd2,
						SUM(CASE WHEN prd=" . $Period_3 . " THEN -qty ELSE 0 END) AS prd3,
						SUM(CASE WHEN prd=" . $Period_4 . " THEN -qty ELSE 0 END) AS prd4	
						FROM stockmoves
						WHERE stockid='" . $InventoryPlan['stockid'] . "'
						AND (type=10 OR type=11)
						AND stockmoves.hidemovt=0";
		} else {
  		   $SQL = "SELECT SUM(CASE WHEN (prd>=' . $Period_1 . ' OR 
									prd<=' . $Period_4 . ') THEN -qty ELSE 0 END) AS 4mthtotal,
						SUM(CASE WHEN prd=" . $Period_1 . " THEN -qty ELSE 0 END) AS prd1,
						SUM(CASE WHEN prd=" . $Period_2 . " THEN -qty ELSE 0 END) AS prd2,
						SUM(CASE WHEN prd=" . $Period_3 . " THEN -qty ELSE 0 END) AS prd3,
						SUM(CASE WHEN prd=" . $Period_4 . " THEN -qty ELSE 0 END) AS prd4
						FROM stockmoves
						WHERE stockid='" . $InventoryPlan['stockid'] . "'
						AND stockmoves.loccode ='" . $_POST['Location'] . "'
						AND (stockmoves.type=10 OR stockmoves.type=11)
						AND stockmoves.hidemovt=0";
		}

		$SalesResult=DB_query($SQL,$db,'','',FALSE,FALSE);

		if (DB_error_no($db) !=0) {
	 		 $title = _('Inventory Planning') . ' - ' . _('Problem Report') . '....';
	  		include('includes/header.inc');
	   		prnMsg( _('The sales quantities could not be retrieved by the SQL because') . ' - ' . DB_error_msg($db),'error');
	   		echo "<BR><A HREF='" .$rootpath .'/index.php?' . SID . "'>" . _('Back to the menu') . '</A>';
	   		if ($debug==1){
	      			echo "<BR>$SQL";
	   		}
	   		include('includes/footer.inc');
	   		exit;
		}

		$SalesRow = DB_fetch_array($SalesResult);

		if ($_POST['Location']=='All'){
			$SQL = "SELECT SUM(salesorderdetails.quantity - salesorderdetails.qtyinvoiced) AS qtydemand
				FROM salesorderdetails,
					salesorders
				WHERE salesorderdetails.orderno=salesorders.orderno
				AND salesorderdetails.stkcode = '" . $InventoryPlan['stockid'] . "'
				AND salesorderdetails.completed = 0";
		} else {
			$SQL = "SELECT SUM(salesorderdetails.quantity - salesorderdetails.qtyinvoiced) AS qtydemand
				FROM salesorderdetails,
					salesorders
				WHERE salesorderdetails.orderno=salesorders.orderno
				AND salesorders.fromstkloc ='" . $_POST['Location'] . "'
				AND salesorderdetails.stkcode = '" . $InventoryPlan['stockid'] . "'
				AND salesorderdetails.completed = 0";
		}

		$DemandResult = DB_query($SQL,$db,'','',FALSE,FALSE);

		if (DB_error_no($db) !=0) {
	 		 $title = _('Inventory Planning') . ' - ' . _('Problem Report') . '....';
	  		include('includes/header.inc');
	   		prnMsg( _('The sales order demand quantities could not be retrieved by the SQL because') . ' - ' . DB_error_msg($db),'error');
	   		echo "<BR><A HREF='" .$rootpath ."/index.php?" . SID . "'>" . _('Back to the menu') . '</A>';
	   		if ($debug==1){
	      			echo "<BR>$SQL";
	   		}
	   		include('includes/footer.inc');
	   		exit;
		}

//Also need to add in the demand as a component of an assembly items if this items has any assembly parents.

		if ($_POST['Location']=='All'){
			$SQL = "SELECT SUM((salesorderdetails.quantity-salesorderdetails.qtyinvoiced)*bom.quantity) AS dem
					FROM salesorderdetails,
						bom,
						stockmaster
					WHERE salesorderdetails.stkcode=bom.parent
					AND salesorderdetails.quantity-salesorderdetails.qtyinvoiced > 0
					AND bom.component='" . $InventoryPlan['stockid'] . "'
					AND stockmaster.stockid=bom.parent
					AND stockmaster.mbflag='A'
					AND salesorderdetails.completed=0";
		} else {
			$SQL = "SELECT SUM((salesorderdetails.quantity-salesorderdetails.qtyinvoiced)*bom.quantity) AS dem
					FROM salesorderdetails,
						salesorders,
						bom,
						stockmaster
					WHERE salesorderdetails.orderno=salesorders.orderno
					AND salesorderdetails.stkcode=bom.parent
					AND salesorderdetails.quantity-salesorderdetails.qtyinvoiced > 0
					AND bom.component='" . $InventoryPlan['stockid'] . "'
					AND stockmaster.stockid=bom.parent
					AND salesorders.fromstkloc ='" . $_POST['Location'] . "'
					AND stockmaster.mbflag='A'
					AND salesorderdetails.completed=0";
		}

		$BOMDemandResult = DB_query($SQL,$db,'','',false,false);

		if (DB_error_no($db) !=0) {
	 		$title = _('Inventory Planning') . ' - ' . _('Problem Report') . '....';
	  		include('includes/header.inc');
	   		prnMsg( _('The sales order demand quantities from parent assemblies could not be retrieved by the SQL because') . ' - ' . DB_error_msg($db),'error');
	   		echo "<BR><A HREF='" .$rootpath ."/index.php?" . SID . "'>" . _('Back to the menu') . '</A>';
	   		if ($debug==1){
	      			echo "<BR>$SQL";
	   		}
	   		include('includes/footer.inc');
	   		exit;
		}

		if ($_POST['Location']=='All'){
			$SQL = "SELECT SUM(purchorderdetails.quantityord - purchorderdetails.quantityrecd) as qtyonorder
					FROM purchorderdetails,
						purchorders
					WHERE purchorderdetails.orderno = purchorders.orderno
					AND purchorderdetails.itemcode = '" . $InventoryPlan['stockid'] . "'
					AND purchorderdetails.completed = 0";
		} else {
			$SQL = "SELECT SUM(purchorderdetails.quantityord - purchorderdetails.quantityrecd) AS qtyonorder
					FROM purchorderdetails,
						purchorders
					WHERE purchorderdetails.orderno = purchorders.orderno
					AND purchorderdetails.itemcode = '" . $InventoryPlan['stockid'] . "'
					AND purchorderdetails.completed = 0
					AND purchorders.intostocklocation=  '" . $_POST['Location'] . "'";
		}

		$DemandRow = DB_fetch_array($DemandResult);
		$BOMDemandRow = DB_fetch_array($BOMDemandResult);
		$TotalDemand = $DemandRow['qtydemand'] + $BOMDemandRow['dem'];

		$OnOrdResult = DB_query($SQL,$db,'','',false,false);
		if (DB_error_no($db) !=0) {
	 		 $title = _('Inventory Planning') . ' - ' . _('Problem Report') . '....';
	  		include('includes/header.inc');
	   		prnMsg( _('The purchase order quantities could not be retrieved by the SQL because') . ' - ' . DB_error_msg($db),'error');
	   		echo "<BR><A HREF='" .$rootpath ."/index.php?" . SID . "'>" . _('Back to the menu') . '</A>';
	   		if ($debug==1){
	      			echo "<BR>$SQL";
	   		}
	   		include('includes/footer.inc');
	   		exit;
		}

		$OnOrdRow = DB_fetch_array($OnOrdResult);

		$LeftOvers = $pdf->addTextWrap($Left_Margin, $YPos, 60, $FontSize, $InventoryPlan['stockid'], 'left');
		$LeftOvers = $pdf->addTextWrap(100, $YPos, 150,6,$InventoryPlan['description'],'left');
		$AverageOfLast4Months = $SalesRow['4mthtotal']/4;
		$LeftOvers = $pdf->addTextWrap(251, $YPos, 50,$FontSize,number_format($AverageOfLast4Months,1),'right');
		
		$MaxMthSales = Max($SalesRow['prd1'], $SalesRow['prd2'], $SalesRow['prd3'], $SalesRow['prd4']);
		$LeftOvers = $pdf->addTextWrap(309, $YPos, 50,$FontSize,number_format($MaxMthSales,0),'right');
		
		$Quantities = array($SalesRow['prd1'], $SalesRow['prd2'], $SalesRow['prd3'], $SalesRow['prd4']);
		$StandardDeviation = standard_deviation($Quantities);
		$LeftOvers = $pdf->addTextWrap(359, $YPos, 50,$FontSize,number_format($StandardDeviation,2),'right');
		
		$LeftOvers = $pdf->addTextWrap(409, $YPos, 50,$FontSize,number_format($InventoryPlan['monthsleadtime'],1),'right');
		
		$RequiredStockInSupplyChain = $AverageOfLast4Months * ($_POST['NumberMonthsHolding']+$InventoryPlan['monthsleadtime']);
		
		$LeftOvers = $pdf->addTextWrap(456, $YPos, 50,$FontSize,number_format($RequiredStockInSupplyChain,0),'right');
		$LeftOvers = $pdf->addTextWrap(597, $YPos, 40,$FontSize,number_format($InventoryPlan['qoh'],0),'right');
		$LeftOvers = $pdf->addTextWrap(638, $YPos, 40,$FontSize,number_format($TotalDemand,0),'right');

		$LeftOvers = $pdf->addTextWrap(679, $YPos, 40,$FontSize,number_format($OnOrdRow['qtyonorder'],0),'right');

		$SuggestedTopUpOrder = $RequiredStockInSupplyChain - $InventoryPlan['qoh'] + $TotalDemand - $OnOrdRow['qtyonorder'];
		if ($SuggestedTopUpOrder <=0){
			$LeftOvers = $pdf->addTextWrap(730, $YPos, 40,$FontSize,_('Nil'),'center');

		} else {

			$LeftOvers = $pdf->addTextWrap(720, $YPos, 40,$FontSize,number_format($SuggestedTopUpOrder,0),'right');
		}

		if ($YPos < $Bottom_Margin + $line_height){
		   $PageNumber++;
		   NewPageHeader();
		}

	} /*end inventory valn while loop */

	$YPos -= (2*$line_height);

	$pdf->line($Left_Margin, $YPos+$line_height,$Page_Width-$Right_Margin, $YPos+$line_height);

	$pdfcode = $pdf->output();
	$len = strlen($pdfcode);

	if ($len<=20){
		$title = _('Print Inventory Planning Report Empty');
		include('includes/header.inc');
		prnMsg( _('There were no items in the range and location specified'),'error');
		echo "<BR><A HREF='$rootpath/index.php?" . SID . "'>" . _('Back to the menu') . '</A>';
		include('includes/footer.inc');
		exit;
	} else {
		header('Content-type: application/pdf');
		header('Content-Length: ' . $len);
		header('Content-Disposition: inline; filename=InventoryPlanning.pdf');
		header('Expires: 0');
		header('Cache-Control: must-revalidate, post-check=0, pre-check=0');
		header('Pragma: public');

		$pdf->Stream();

	}
	exit;

} else { /*The option to print PDF was not hit */

	$title=_('Preferred Supplier Inventory Planning');
	include('includes/header.inc');
	

	echo "<FORM ACTION='" . $_SERVER['PHP_SELF'] . '?' . SID . "' METHOD='POST'><CENTER><TABLE>";

	echo '<tr><td>' . _('For Inventory in Location') . ':</td><td><select name="Location">';
	$sql = 'SELECT loccode, locationname FROM locations';
	$LocnResult=DB_query($sql,$db);

	echo '<option Value="All">' . _('All Locations');

	while ($myrow=DB_fetch_array($LocnResult)){
			  echo '<option value="' . $myrow['loccode'] . '">' . $myrow['locationname'];
				}
	echo '</select></td></tr>';

	echo '<tr><td>' . _('Months Buffer Stock to Hold') . ':</td>
				<td><select name="NumberMonthsHolding">';
				
	if (!isset($_POST['NumberMonthsHolding'])){
		$_POST['NumberMonthsHolding']=1;
	}
	if ($_POST['NumberMonthsHolding']==0.5){
		echo '<option selected value="0.5">' . _('Two Weeks');
	} else {
		echo '<option value="0.5">' . _('Two Weeks');
	}
	if ($_POST['NumberMonthsHolding']==1){
		echo '<option selected value="1">' . _('One Month');
	} else {
		echo '<option selected value="1">' . _('One Month');
	}
	if ($_POST['NumberMonthsHolding']==1.5){
		echo '<option selected value="1.5">' . _('Six Weeks');
	} else {
		echo '<option value="1.5">' . _('Six Weeks');
	}
	if ($_POST['NumberMonthsHolding']==2){
		echo '<option selected value="2">' . _('Two Months');
	} else {
		echo '<option value="2">' . _('Two Months');
	}
	echo '</select></td></tr>';

	echo '</table><input type=submit Name="PrintPDF" Value="' . _('Print PDF') . '"></center>';

	include('includes/footer.inc');
} /*end of else not PrintPDF */
?>