ENH: improve auto arranging and by-object printing

1. In auto arranging bed temp can be higher than vitrify temp by no more than 15 degrees.
2. In by-object printing we use max radius for clearance
3. Add P1P max radius

Change-Id: If595f3e19fd74f6f36d2f394edbb835c413cc800
(cherry picked from commit 2af42420ad3770f0728adb583082600544519a58)

resources/profiles/BBL/machine/Bambu Lab P1P 0.4 nozzle.json

@@ -22,6 +22,7 @@
       "18x28",
       "0x28"
     ],
+    "extruder_clearance_max_radius": "56",
     "machine_pause_gcode": "M400 U1\n",
     "machine_start_gcode": ";===== machine: P1P ========================\n;===== date: 202201114 =====================\n;===== reset machine status =================\nG91\nM17 Z0.4 ; lower the z-motor current\nG0 Z12 F300 ; lower the hotbed , to prevent the nozzle is below the hotbed\nG0 Z-6;\nG90\nM17 X1.2 Y1.2 Z0.75 ; reset motor current to default\nM960 S5 P1 ; turn on logo lamp\nG90\nM220 S100 ;Reset Feedrate\nM221 S100 ;Reset Flowrate\nM73.2   R1.0 ;Reset left time magnitude\nM1002 set_gcode_claim_speed_level : 5\nM221 X0 Y0 Z0 ; turn off soft endstop to prevent protential logic problem\nG29.1 Z0.0 ; clear z-trim value first\n\n;===== heatbed preheat ====================\nM1002 gcode_claim_action : 2\nM140 S[bed_temperature_initial_layer_single] ;set bed temp\nM190 S[bed_temperature_initial_layer_single] ;wait for bed temp\n\n\n\n;=============turn on fans to prevent PLA jamming=================\n{if filament_type[initial_tool]==\"PLA\"}\n    {if (bed_temperature[current_extruder] >45)||(bed_temperature_initial_layer[current_extruder] >45)}\n    M106 P3 S180\n    {elsif (bed_temperature[current_extruder] >50)||(bed_temperature_initial_layer[current_extruder] >50)}\n    M106 P3 S255\n    {endif};Prevent PLA from jamming\n{endif}\nM106 P2 S100 ; turn on big fan ,to cool down toolhead\n\n;===== prepare print temperature and material ==========\nM104 S[nozzle_temperature_initial_layer] ;set extruder temp\nG91\nG0 Z10 F1200\nG90\nG28 X\nM975 S1 ; turn on \nG1 X60 F12000\nG1 Y245\nG1 Y265 F3000\nM620 M\nM620 S[initial_tool]A   ; switch material if AMS exist\n    M109 S[nozzle_temperature_initial_layer]\n    G1 X120 F12000\n\n    G1 X20 Y50 F12000\n    G1 Y-3\n    T[initial_tool]\n    G1 X54 F12000\n    G1 Y265\n    M400\nM621 S[initial_tool]A\n\nM412 S1 ; ===turn on filament runout detection===\n\nM109 S250 ;set nozzle to common flush temp\nM106 P1 S0\nG92 E0\nG1 E50 F200\nM400\nM104 S[nozzle_temperature_initial_layer]\nG92 E0\nG1 E50 F200\nM400\nM106 P1 S255\nG92 E0\nG1 E5 F300\nM109 S{nozzle_temperature_initial_layer[initial_extruder]-20} ; drop nozzle temp, make filament shink a bit\nG92 E0\nG1 E-0.5 F300\n\nG1 X70 F9000\nG1 X76 F15000\nG1 X65 F15000\nG1 X76 F15000\nG1 X65 F15000; shake to put down garbage\nG1 X80 F6000\nG1 X95 F15000\nG1 X80 F15000\nG1 X165 F15000; wipe and shake\nM400\nM106 P1 S0\n;===== prepare print temperature and material end =====\n\n\n;===== wipe nozzle ===============================\nM1002 gcode_claim_action : 14\nM975 S1\nM106 S255\nG1 X65 Y230 F18000\nG1 Y264 F6000\nM109 S{nozzle_temperature_initial_layer[initial_extruder]-20}\nG1 X100 F18000 ; first wipe mouth\n\nG0 X135 Y253 F20000  ; move to exposed steel surface edge\nG28 Z P0 T300; home z with low precision,permit 300deg temperature\nG29.2 S0 ; turn off ABL\nG0 Z5 F20000\n\nG1 X60 Y265\nG92 E0\nG1 E-0.5 F300 ; retrack more\nG1 X100 F5000; second wipe mouth\nG1 X70 F15000\nG1 X100 F5000\nG1 X70 F15000\nG1 X100 F5000\nG1 X70 F15000\nG1 X100 F5000\nG1 X70 F15000\nG1 X90 F5000\nG0 X128 Y261 Z-1.5 F20000  ; move to exposed steel surface and stop the nozzle\nM104 S140 ; set temp down to heatbed acceptable\nM106 S255 ; turn on fan (G28 has turn off fan)\n\nM221 S; push soft endstop status\nM221 Z0 ;turn off Z axis endstop\nG0 Z0.5 F20000\nG0 X125 Y259.5 Z-1.01\nG0 X131 F211\nG0 X124\nG0 Z0.5 F20000\nG0 X125 Y262.5\nG0 Z-1.01\nG0 X131 F211\nG0 X124\nG0 Z0.5 F20000\nG0 X125 Y260.0\nG0 Z-1.01\nG0 X131 F211\nG0 X124\nG0 Z0.5 F20000\nG0 X125 Y262.0\nG0 Z-1.01\nG0 X131 F211\nG0 X124\nG0 Z0.5 F20000\nG0 X125 Y260.5\nG0 Z-1.01\nG0 X131 F211\nG0 X124\nG0 Z0.5 F20000\nG0 X125 Y261.5\nG0 Z-1.01\nG0 X131 F211\nG0 X124\nG0 Z0.5 F20000\nG0 X125 Y261.0\nG0 Z-1.01\nG0 X131 F211\nG0 X124\nG0 X128\nG2 I0.5 J0 F300\nG2 I0.5 J0 F300\nG2 I0.5 J0 F300\nG2 I0.5 J0 F300\n\nM109 S140 ; wait nozzle temp down to heatbed acceptable\nG2 I0.5 J0 F3000\nG2 I0.5 J0 F3000\nG2 I0.5 J0 F3000\nG2 I0.5 J0 F3000\n\nM221 R; pop softend status\nG1 Z10 F1200\nM400\nG1 Z10\nG1 F30000\nG1 X230 Y15\nG29.2 S1 ; turn on ABL\n;G28 ; home again after hard wipe mouth\nM106 S0 ; turn off fan , too noisy\n;===== wipe nozzle end ================================\n\n\n;===== bed leveling ==================================\nM1002 judge_flag g29_before_print_flag\nM622 J1\n\n    M1002 gcode_claim_action : 1\n    G29 A X{first_layer_print_min[0]} Y{first_layer_print_min[1]} I{first_layer_print_size[0]} J{first_layer_print_size[1]}\n    M400\n    M500 ; save cali data\n\nM623\n;===== bed leveling end ================================\n\n;===== home after wipe mouth============================\nM1002 judge_flag g29_before_print_flag\nM622 J0\n\n    M1002 gcode_claim_action : 13\n    G28\n\nM623\n;===== home after wipe mouth end =======================\n\nM975 S1 ; turn on vibration supression\n\n\n;=============turn on fans to prevent PLA jamming=================\n{if filament_type[initial_tool]==\"PLA\"}\n    {if (bed_temperature[current_extruder] >45)||(bed_temperature_initial_layer[current_extruder] >45)}\n    M106 P3 S180\n    {elsif (bed_temperature[current_extruder] >50)||(bed_temperature_initial_layer[current_extruder] >50)}\n    M106 P3 S255\n    {endif};Prevent PLA from jamming\n{endif}\nM106 P2 S100 ; turn on big fan ,to cool down toolhead\n\n\nM104 S{nozzle_temperature_initial_layer[initial_extruder]} ; set extrude temp earlier, to reduce wait time\n\n;===== mech mode fast check============================\nG1 X128 Y128 Z10 F20000\nM400 P200\nM970.3 Q1 A7 B30 C80  H15 K0\nM974 Q1 S2 P0\n\nG1 X128 Y128 Z10 F20000\nM400 P200\nM970.3 Q0 A7 B30 C90 Q0 H15 K0\nM974 Q0 S2 P0\n\nM975 S1\nG1 F30000\nG1 X230 Y15\nG28 X ; re-home XY \n;===== fmech mode fast check============================\n\n\n;===== noozle load line ===============================\nM975 S1\nG90 \nM83\nT1000\nG1 X18.0 Y1.0 Z0.8 F18000;Move to start position\nM109 S{nozzle_temperature[initial_extruder]}\nG1 Z0.2\nG0 E2 F300\nG0 X240 E15 F{outer_wall_volumetric_speed/(0.3*0.5)     * 60} \nG0 Y11 E0.700 F{outer_wall_volumetric_speed/(0.3*0.5)/ 4 * 60}\nG0 X239.5\nG0 E0.2\nG0 Y1.5 E0.700\nG0 X18 E15 F{outer_wall_volumetric_speed/(0.3*0.5)     * 60} \nM400\n\n;===== for Textured PEI Plate , lower the nozzle as the nozzle was touching topmost of the texture when homing ==\n;curr_bed_type={curr_bed_type}\n{if curr_bed_type==\"Textured PEI Plate\"}\nG29.1 Z-0.04 ; for Textured PEI Plate\n{endif}\n;========turn off light and wait extrude temperature =============\nM1002 gcode_claim_action : 0\nM106 S0 ; turn off fan\nM106 P2 S0 ; turn off big fan \nM106 P3 S0 ; turn off chamber fan\n\nM975 S1 ; turn on mech mode supression",
     "machine_end_gcode": ";===== date: 20221202 =====================\n{if timelapse_type == 0}\nM991 S0 P-1 ;end traditional timelapse immediately\n{endif}\nM400 ; wait for buffer to clear\nG92 E0 ; zero the extruder\nG1 E-0.8 F1800 ; retract\nG1 Z{max_layer_z + 0.5} F900 ; lower z a little\nG1 X65 Y245 F12000 ; move to safe pos \nG1 Y265 F3000\n{if timelapse_type == 1}\nM991 S0 P-1 ;end smooth timelapse at safe pos\n{endif}\n\nG1 X65 Y245 F12000\nG1 Y265 F3000\nM140 S0 ; turn off bed\nM106 S0 ; turn off fan\nM106 P2 S0 ; turn off remote part cooling fan\nM106 P3 S0 ; turn off chamber cooling fan\n\nG1 X100 F12000 ; wipe\n; pull back filament to AMS\nM620 S255\nG1 X20 Y50 F12000\nG1 Y-3\nT255\nG1 X65 F12000\nG1 Y265\nG1 X100 F12000 ; wipe\nM621 S255\nM104 S0 ; turn off hotend\n\nM400 ; wait all motion done\nM17 S\nM17 Z0.4 ; lower z motor current to reduce impact if there is something in the bottom\n{if (max_layer_z + 100.0) < 250}\n    G1 Z{max_layer_z + 100.0} F600\n    G1 Z{max_layer_z +98.0}\n{else}\n    G1 Z250 F600\n    G1 Z248\n{endif}\nM400 P100\nM17 R ; restore z current\n\nG90\nG1 X128 Y250 F3600\n\nM220 S100  ; Reset feedrate magnitude\nM201.2 K1.0 ; Reset acc magnitude\nM73.2   R1.0 ;Reset left time magnitude\nM1002 set_gcode_claim_speed_level : 0\n\nM17 X0.8 Y0.8 Z0.5 ; lower motor current to 45% power\n",

src/libslic3r/Arrange.cpp

@@ -78,6 +78,7 @@ using ItemGroup = std::vector<std::reference_wrapper<Item>>;
 
 // A coefficient used in separating bigger items and smaller items.
 const double BIG_ITEM_TRESHOLD = 0.02;
+#define VITRIFY_TEMP_DIFF_THRSH 15  // bed temp can be higher than vitrify temp, but not higher than this thresh
 
 // Fill in the placer algorithm configuration with values carefully chosen for
 // Slic3r.
@@ -423,9 +424,9 @@ class AutoArranger {
             for (int i = 0; i < m_items.size(); i++) {
                 Item& p = m_items[i];
                 if (p.is_virt_object) continue;
-                score += lambda3 * (item.bed_temp - p.vitrify_temp > 0);
+                score += lambda3 * (item.bed_temp - p.vitrify_temp > VITRIFY_TEMP_DIFF_THRSH);
             }
-            score += lambda3 * (item.bed_temp - item.vitrify_temp > 0);
+            score += lambda3 * (item.bed_temp - item.vitrify_temp > VITRIFY_TEMP_DIFF_THRSH);
             score += lambda4 * hasRowHeightConflict + lambda4 * hasLidHeightConflict;
         }
         else {

src/libslic3r/Print.cpp

@@ -448,7 +448,7 @@ StringObjectException Print::sequential_print_clearance_valid(const Print &print
                 convex_hull = offset(convex_hull_no_offset,
                         // Shrink the extruder_clearance_radius a tiny bit, so that if the object arrangement algorithm placed the objects
                         // exactly by satisfying the extruder_clearance_radius, this test will not trigger collision.
-                        float(scale_(0.5 * print.config().extruder_clearance_radius.value - EPSILON)),
+                        float(scale_(0.5 * print.config().extruder_clearance_max_radius.value - EPSILON)),
                         jtRound, scale_(0.1)).front();
                 // instance.shift is a position of a centered object, while model object may not be centered.
                 // Convert the shift from the PrintObject's coordinates into ModelObject's coordinates by removing the centering offset.

src/slic3r/GUI/Jobs/ArrangeJob.cpp

@@ -388,7 +388,7 @@ void ArrangeJob::prepare()
 
         params.clearance_height_to_rod             = print.config().extruder_clearance_height_to_rod.value;
         params.clearance_height_to_lid             = print.config().extruder_clearance_height_to_lid.value;
-        params.cleareance_radius                   = print.config().extruder_clearance_radius.value;
+        params.cleareance_radius                   = print.config().extruder_clearance_max_radius.value;
         params.printable_height                    = print.config().printable_height.value;
         params.allow_rotations                     = settings.enable_rotation;
         params.allow_multi_materials_on_same_plate = settings.allow_multi_materials_on_same_plate;