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PSU Cover fixed
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Bad polygon causing slicer issues fixed
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michalprusa committed May 10, 2016
1 parent cd225c4 commit 1573930
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294 changes: 147 additions & 147 deletions Printed-Parts/scad/PSU-cover-NODRILL.scad
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// PRUSA iteration3
// PSU Cover
// GNU GPL v3
// Josef Průša <[email protected]> and contributors
// http://www.reprap.org/wiki/Prusa_Mendel
// http://prusamendel.org

module PSU_COVER()
{
difference(){
union(){

translate([0,0,-1])cube([95,50+15,56]); // Base

translate([0,0,-3.5])cube([14-0.5,50+15,5]); // Back pillar 1

translate([60-0.5,0,-3.5])cube([14,50+15,5]); // Back pillar 2

translate([91+4,0,-1])cube([6,50+15,56]); // Base for bracket

translate([-2,45.4-4.6,19])cube([2,3,15]); // nipple on the right


translate([0,35,46.5])scale([1.2,1,0.2])rotate([-28,-50,-58])cube([45,45,30]);


//translate([94,20,13])scale([0.2,1.2,1])rotate([-29,-51,-48])cube([30,35,30]);
//translate([10,25,45])scale([1,1,0.3])rotate([-40,-50,-58])cube([40,30,30]);

translate([-1.6,0,0])cube([1.65,65,2]); // Frame skirt 1
translate([-1.6,0,0])cube([1.65,30,55]); // Frame skirt 2
translate([-1.6,0,51])cube([1.65,65,4]); // Frame skirt 3

}


//pretty corners
translate([-11,-2,-2])rotate([0,0,-45])cube([10,10,58]);
translate([95-3+5+1,-2,-2])rotate([0,0,-45])cube([10,10,58]);

translate([-3,-9,-5])rotate([-45,0,0])cube([130,10,10]);
translate([-3,-12,56])rotate([-45,0,0])cube([130,10,10]);

translate([-3,45+15,-5])rotate([-45,0,0])cube([130,10,10]);
translate([-3,48+15,56])rotate([-45,0,0])cube([130,10,10]);

translate([95-3+3,70,-2])rotate([0,0,-45])cube([10,10,58]);


translate([95,0-10,-20])rotate([0,-45,-45])cube([20,20,20]);
translate([95,0-10,45])rotate([0,-45,-45])cube([20,20,20]);


translate([95,60,-10])rotate([-35,-45,-45])cube([20,20,20]);
translate([95,60,65])rotate([-55,48,-48])cube([20,20,20]);

translate([79,-5,68.5])rotate([0,45,0])cube([20,90,20]);

translate([79,-5,-14.5])rotate([0,45,0])cube([20,90,20]);


translate([-14,-5,68.5])rotate([0,45,0])cube([20,90,20]);

translate([3,2,2])cube([89.02,50.02+15,50.02-0.7]); // main cutout

translate([-3,50-16.4+15,2])cube([100,16.5,50-0.7]); // insert cutout

translate([-3,50-16.4-15.6+15,2])cube([10,100,17]); // right bottom cutout

translate([85+2,50-16.4-17.6+15+0.9,2])cube([10,100,50-0.7]); // left bottom cutout

translate([-3,50-16.4-17.6+15+0.9,2])cube([100,100,10]); // bottom cutout

translate([5.5,0,0]){
translate([45,2,40])cube([27.5,31.9,30]); // socket cutout
translate([45-4.5,2+15.6,40])cylinder(r=2,h=50, $fn=8); // socket right hole cutout
translate([45-4.5+37-0.5,2+15.6,40])cylinder(r=2,h=50, $fn=8); // socket left hole cutout

translate([1,2,44])cube([20,14,30]); // switch cutout

translate([45-4.5+37-0.5,2+15.6,40])cylinder(r=3.25,h=15-1.5, $fn=6); // socket left hole cutout nuttrap
translate([45-4.5,2+15.6,40])cylinder(r=3.25,h=15-1.5, $fn=6); // socket left hole cutout nuttrap
}
translate([20,50,54.5])linear_extrude(height = 1) {
text("Prusa3D", center=true);
}

/*
translate([8,40-1+15,40])cylinder(r=2,h=50,$fn=15); // left front mounthole cutout
translate([8,40-1+15,53.6])cylinder(r1=2, r2=3.5,h=1.5,$fn=15);
translate([87,40-1+15,40])cylinder(r=2,h=50,$fn=15); // right front mounthole cutout
translate([87,40-1+15,53.6])cylinder(r1=2, r2=3.5,h=1.5,$fn=15);
*/

translate([7-0.5-0.5,40-1+15+0.7,-10])cylinder(r=2,h=50,$fn=15); // left back mounthole cutout
translate([7-0.5-0.5,40-1+15+0.7,-3.7])cylinder(r2=2, r1=3.5,h=1.5,$fn=15);

translate([67.5-0.7-0.5,43.5-1+15+0.5,-10])cylinder(r=2,h=50,$fn=15); // right back mounthole cutout
translate([67.5-0.7-0.5,43.5-1+15+0.5,-3.7])cylinder(r2=2, r1=3.5,h=1.5,$fn=15);


translate([130,32+26,55-4-25])rotate([0,-90,0])cylinder(r=2.5,h=50,$fn=35); // Left side bracket screw hole
translate([101.1,32+26,55-4-25])rotate([0,-90,0])cylinder(r2=2.5, r1=4.1,h=3,$fn=15);

for(i=[0:10]){
translate([20+i,6,-10])cylinder(r=3,h=50); // left back mounthole cutout
}



}
}

module PSU_Y_REINFORCEMENT()
{
difference()
{
union() // base shape
{
translate([ 59.5, 0, -18 ]) cube([ 33, 6, 19 ]); // reinforcement plate
translate([ 73.5, 6, -18 ]) cube([ 5, 15, 19 ]); // vertical_reinforcement
}
union () // cutouts
{

translate([ 88, 8, -10.5 ]) rotate([ 90, 0, 0]) cylinder( h = 10, r = 1.6, $fn=30 ); //hole A
translate([ 68, 8, -10.5 ]) rotate([ 90, 0, 0 ]) cylinder( h = 10, r = 1.6, $fn=30 ); //hole B

translate([ 87.5, -8, -20 ]) rotate([ 0, 45, 0 ]) cube([ 10, 20, 10 ]); //corner cut
translate([ 52.5, -8, -20 ]) rotate([ 0, 45, 0 ]) cube([ 10, 20, 10 ]); //corner cut
translate([ 68.5, 20, -34 ]) rotate([ 45, 0, 0 ]) cube([ 15, 23, 20 ]); //vertical reinf cutout
}
}
}

module FINAL_PART(){
union()
{
PSU_COVER();
PSU_Y_REINFORCEMENT();
}
}

FINAL_PART();


// PRUSA iteration3
// PSU Cover
// GNU GPL v3
// Josef Průša <[email protected]> and contributors
// http://www.reprap.org/wiki/Prusa_Mendel
// http://prusamendel.org

module PSU_COVER()
{
difference(){
union(){

translate([0,0,-1])cube([95,50+15,56]); // Base

translate([0,0,-3.5])cube([14-0.5,50+15,5]); // Back pillar 1

translate([60-0.5,0,-3.5])cube([14,50+15,5]); // Back pillar 2

translate([91+4,0,-1])cube([6,50+15,56]); // Base for bracket

translate([-2,45.4-4.6,19])cube([2,3,15]); // nipple on the right


translate([0,35,46.5])scale([1.2,1,0.2])rotate([-28,-50,-58])cube([45,45,30]);


//translate([94,20,13])scale([0.2,1.2,1])rotate([-29,-51,-48])cube([30,35,30]);
//translate([10,25,45])scale([1,1,0.3])rotate([-40,-50,-58])cube([40,30,30]);

translate([-1.6,0,0])cube([1.65,65,2]); // Frame skirt 1
translate([-1.6,0,0])cube([1.65,30,55]); // Frame skirt 2
translate([-1.6,0,51])cube([1.65,65,4]); // Frame skirt 3

}


//pretty corners
translate([-11,-2,-2])rotate([0,0,-45])cube([10,10,58]);
translate([95-3+5+1,-2,-2])rotate([0,0,-45])cube([10,10,58]);

translate([-3,-9,-5])rotate([-45,0,0])cube([130,10,10]);
translate([-3,-12,56])rotate([-45,0,0])cube([130,10,10]);

translate([-3,45+15,-5])rotate([-45,0,0])cube([130,10,10]);
translate([-3,48+15,56])rotate([-45,0,0])cube([130,10,10]);

translate([95-3+3,70,-2])rotate([0,0,-45])cube([10,10,58]);


translate([95,0-10,-20])rotate([0,-45,-45])cube([20,20,20]);
translate([95,0-10,45])rotate([0,-45,-45])cube([20,20,20]);


translate([95,60,-10])rotate([-35,-45,-45])cube([20,20,20]);
translate([95,60,65])rotate([-55,48,-48])cube([20,20,20]);

translate([79,-5,68.5])rotate([0,45,0])cube([20,90,20]);

translate([79,-5,-14.5])rotate([0,45,0])cube([20,90,20]);


translate([-14,-5,68.5])rotate([0,45,0])cube([20,90,20]);

translate([3,2,2])cube([89.02,50.02+15,50.02-0.7]); // main cutout

translate([-3,50-16.4+15,2])cube([100,16.5,50-0.7]); // insert cutout

translate([-3,50-16.4-15.6+15,2])cube([10,100,17]); // right bottom cutout

translate([85+2,50-16.4-17.6+15+0.9,2])cube([10,100,50-0.7]); // left bottom cutout

translate([-3,50-16.4-17.6+15+0.9,2])cube([100,100,10]); // bottom cutout

translate([5.5,0,0]){
translate([45,2,40])cube([27.5,31.9,30]); // socket cutout
translate([45-4.5,2+15.6,40])cylinder(r=2,h=50, $fn=8); // socket right hole cutout
translate([45-4.5+37-0.5,2+15.6,40])cylinder(r=2,h=50, $fn=8); // socket left hole cutout

translate([1,2,44])cube([20,14,30]); // switch cutout

translate([45-4.5+37-0.5,2+15.6,40])cylinder(r=3.25,h=15-1.5, $fn=6); // socket left hole cutout nuttrap
translate([45-4.5,2+15.6,40])cylinder(r=3.25,h=15-1.5, $fn=6); // socket left hole cutout nuttrap
}
translate([20,50,54.5])linear_extrude(height = 1) {
text("Prusa3D", center=true);
}

/*
translate([8,40-1+15,40])cylinder(r=2,h=50,$fn=15); // left front mounthole cutout
translate([8,40-1+15,53.6])cylinder(r1=2, r2=3.5,h=1.5,$fn=15);
translate([87,40-1+15,40])cylinder(r=2,h=50,$fn=15); // right front mounthole cutout
translate([87,40-1+15,53.6])cylinder(r1=2, r2=3.5,h=1.5,$fn=15);
*/

translate([7-0.5-0.5,40-1+15+0.7,-10])cylinder(r=2,h=50,$fn=15); // left back mounthole cutout
translate([7-0.5-0.5,40-1+15+0.7,-3.7])cylinder(r2=2, r1=3.5,h=1.5,$fn=15);

translate([67.5-0.7-0.5,43.5-1+15+0.5,-10])cylinder(r=2,h=50,$fn=15); // right back mounthole cutout
translate([67.5-0.7-0.5,43.5-1+15+0.5,-3.7])cylinder(r2=2, r1=3.5,h=1.5,$fn=15);


translate([130,32+26,55-4-25])rotate([0,-90,0])cylinder(r=2.5,h=50,$fn=35); // Left side bracket screw hole
translate([101.1,32+26,55-4-25])rotate([0,-90,0])cylinder(r2=2.5, r1=4.1,h=3,$fn=15);

for(i=[0:10]){
translate([20+i,6,-10])cylinder(r=3,h=50); // left back mounthole cutout
}



}
}

module PSU_Y_REINFORCEMENT()
{
difference()
{
union() // base shape
{
translate([ 59.5, 0, -18 ]) cube([ 33, 6, 19 ]); // reinforcement plate
translate([ 73.5, 5, -18 ]) cube([ 5, 16, 19 ]); // vertical_reinforcement
}
union () // cutouts
{

translate([ 88, 8, -10.5 ]) rotate([ 90, 0, 0]) cylinder( h = 10, r = 1.6, $fn=30 ); //hole A
translate([ 68, 8, -10.5 ]) rotate([ 90, 0, 0 ]) cylinder( h = 10, r = 1.6, $fn=30 ); //hole B

translate([ 87.5, -8, -20 ]) rotate([ 0, 45, 0 ]) cube([ 10, 20, 10 ]); //corner cut
translate([ 52.5, -8, -20 ]) rotate([ 0, 45, 0 ]) cube([ 10, 20, 10 ]); //corner cut
translate([ 68.5, 20, -34 ]) rotate([ 45, 0, 0 ]) cube([ 15, 23, 20 ]); //vertical reinf cutout
}
}
}

module FINAL_PART(){
union()
{
PSU_COVER();
PSU_Y_REINFORCEMENT();
}
}

FINAL_PART();


Binary file modified Printed-Parts/stl/PSU-cover-NODRILL.stl
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